Used Coffee Grounds Could Make Concrete Stronger, Study Finds

Source: RMIT University / Journal of Cleaner Production
Author: Qahwa World
Date: September 6, 2026New research reveals that using coffee grounds can make concrete stronger.

Used Coffee Grounds Could Make Concrete Stronger, Study Finds

  • Australian researchers convert coffee waste into biochar that strengthens concrete. The discovery highlights how coffee grounds concrete stronger techniques may benefit the industry.
  • Replacing 15% of sand with biochar increased concrete strength by 29.3%, showing how coffee grounds concrete stronger when incorporated through this method.
  • Coffee grounds are heated to 350°C without oxygen to produce biochar, indicating part of the process that can help make coffee grounds concrete stronger in new construction practices.
  • Australia produces 75 million kg of coffee waste annually; globally, 10 billion kg.
  • Carbon emissions reduced by 26% when using 15% biochar instead of sand.
  • 50 billion tons of sand used annually in construction, threatening natural resources.

Researchers at RMIT University in Melbourne have found that waste coffee grounds can be converted into a biochar that strengthens concrete while reducing the amount of natural sand required. The research was published in the Journal of Cleaner Production in 2023. And so, using coffee grounds concrete stronger becomes a viable outcome for future applications.

The researchers heated used coffee grounds to 350 degrees Celsius in an oxygen-free process, turning them into a charcoal-like material known as biochar. They then used the biochar to replace part of the natural sand in a concrete mixture.

Key Results: 29% Stronger Concrete

The strongest result came when biochar replaced 15% of the sand by volume. The resulting concrete recorded a 29.3% increase in compressive strength compared with conventional concrete containing plain sand.

Raw coffee grounds cannot simply be added to concrete. They contain organic compounds that can interfere with the cement-setting process and weaken the resulting material. To overcome this problem, the RMIT team heated the grounds to 350 degrees Celsius without oxygen. This process chars the material rather than burning it, producing a porous, carbon-rich biochar that can be incorporated into concrete.

Results of Coffee Biochar in Concrete
Sand Replacement Compressive Strength Increase Carbon Emission Reduction
5% 15%
10% 23%
15% 29.3% 26%

Solving Two Environmental Problems at Once

The approach could address two environmental challenges at the same time: the disposal of organic waste and the growing demand for natural sand in construction. Australia produces an estimated 75 million kilograms of ground coffee waste each year, much of which ends up in landfill. The global figure is estimated at around 10 billion kilograms.

Although sand may appear abundant, the type required for concrete is increasingly under pressure. Desert sand is generally too smooth and rounded for effective use in concrete, meaning construction often relies on more angular sand extracted from rivers and other sources.

Why the Temperature Matters

The researchers found that the temperature used to produce the biochar affected its performance. Biochar produced at 350 degrees Celsius performed better than material produced at 500 degrees Celsius. Microscopic analysis showed that the biochar produced at the higher temperature was more porous and had extensive micro-cracking, which the researchers suggested resulted from greater thermal degradation.

Reducing Carbon Emissions and Fossil Fuel Use

A life-cycle assessment reported reductions in carbon emissions of 15%, 23% and 26% when biochar replaced 5%, 10% and 15% of the sand, respectively, along with lower fossil-fuel use.

Research Still at an Early Stage

The findings are promising, but they do not yet establish that coffee-ground biochar concrete is ready for widespread construction use. The research was conducted at laboratory scale, and compressive strength is only one of the properties engineers consider when assessing concrete.

Long-term durability remains an important question. Concrete used in real structures must withstand years of exposure to changing environmental conditions and repeated loading. The researchers need to establish how coffee biochar concrete performs over much longer periods and under real-world conditions.

The team has already moved beyond laboratory testing through a coffee-concrete footpath trial. Future research will need to examine long-term durability, variations in coffee ground properties, consistency during large-scale production, and whether the energy required to produce biochar remains environmentally and economically viable at scale.

Frequently Asked Questions

How is coffee ground turned into biochar?Coffee grounds are heated to 350°C in an oxygen-free process, transforming them into a porous, carbon-rich biochar.

What percentage of sand can be replaced with biochar?The best result came from replacing 15% of sand with biochar, achieving a 29.3% increase in compressive strength.

Can raw coffee grounds be added directly to concrete?No, raw coffee grounds contain organic compounds that interfere with cement setting and weaken concrete. They must first be converted to biochar.

How much coffee waste is produced globally?Approximately 10 billion kilograms of coffee waste are produced worldwide each year.

What are the environmental benefits of this technology?It recycles organic waste, reduces demand for natural sand, and lowers carbon emissions by up to 26%.

Is this technology ready for commercial use?Not yet. Research is still in early stages, with further study needed on long-term durability and large-scale production.

Just 90 Seconds Turns Wet Coffee Grounds into High-Grade Solid Fuel

Source: National Research Council of Science & Technology – Chemical Engineering Journal |
Author: Qahwa World |
Date: June 21, 2026

Just 90 Seconds Turns Wet Coffee Grounds into High-Grade Solid Fuel

Key Takeaways:

  • Korean researchers develop Flame Plasma Pyrolysis (FPP) technology to convert wet coffee grounds into biochar in just 90 seconds.
  • The technology eliminates the need for pre-drying, the biggest barrier to coffee waste recycling.
  • The resulting biochar achieves a heating value of 29.0 MJ/kg, comparable to high-grade anthracite coal.
  • The process achieves 83.3% mass reduction and triples fixed carbon content (from 15.6% to 46.2%).
  • The technology is 40 to 240 times faster than conventional hydrothermal carbonization.
  • Potential applications include food waste, sewage sludge, and agricultural residues with high moisture content.

Every year, global coffee consumption generates more than 10 million tons of spent coffee grounds, most of which end up landfilled or incinerated, releasing greenhouse gases and polluting the environment. While these grounds hold real energy potential, their high moisture content has long been a barrier to converting them into fuel or carbon products.

Now, a research team from the Korea Institute of Geoscience and Mineral Resources (KIGAM) has developed a revolutionary technology called Flame Plasma Pyrolysis (FPP), which directly treats biomass containing approximately 55% moisture without any pre-drying, converting it into high-quality biochar in just 90 seconds.

A Solution to the Growing Waste Challenge: From Waste to Energy

The global coffee industry faces a growing environmental challenge: more than 10 million tons of spent coffee grounds are produced annually, with most ending up in landfills or incinerators. These grounds are not just waste – they are wasted energy. Coffee grounds contain a heating value of up to 21.8 MJ/kg, but their high moisture content (approximately 55%) has been the biggest obstacle to economic utilization.

Flame Plasma Pyrolysis: A Revolution in Wet Waste Processing

The flame plasma system generates plasma flames at temperatures of approximately 800–900°C through the combustion of liquefied petroleum gas (LPG) and compressed air. Unlike conventional pyrolysis technologies, the process eliminates the need for any pre-drying treatment. During processing, the intense thermal energy rapidly vaporizes moisture trapped inside the biomass particles. The resulting pressure buildup triggers microscopic explosions known as the “popcorn effect,” which simultaneously enhance carbonization and create highly porous structures. Rather than acting as a barrier, moisture itself becomes a steam-activation agent that accelerates reactions and improves product quality.

Anthracite-Level Fuel Performance and Significant Quality Improvements

Under optimized conditions, the researchers achieved complete conversion within 90 seconds, with a mass reduction of 83.3%. The resulting biochar exhibited a heating value of 29.0 MJ/kg, approximately 33% higher than the original coffee grounds (21.8 MJ/kg) and comparable to that of anthracite coal.

Indicator Before Treatment After Treatment Improvement
Heating Value (MJ/kg) 21.8 29.0 +33%
Fixed Carbon Content (%) 15.6 46.2 ≈3×
Specific Surface Area (m²/g) 1.5 115.4 ×77
Sulfur Compounds Present Fully Removed No SOx Emissions

Dramatically Faster Than Existing Technologies

The new process offers substantial advantages in both processing speed and energy efficiency. Compared with hydrothermal carbonization (HTC), which typically requires one to six hours, the FPP process is 40 to 240 times faster. It also reduces treatment time by more than 20-fold compared with torrefaction, which generally requires at least 30 minutes. Because the system relies on combustion-generated plasma rather than electricity-intensive plasma devices, it lowers overall energy consumption while maintaining high processing performance.

Future Applications: From Coffee Waste to Decentralized Energy Systems

Beyond coffee waste, the technology is potentially applicable to a wide range of high-moisture organic wastes, including food waste, sewage sludge, and agricultural residues. Its compact process design and ultra-fast treatment capability make it particularly attractive for decentralized on-site waste-to-energy facilities, where transportation and drying costs often limit resource recovery efforts.

Researchers: “We Are Changing the Paradigm from Waste as a Problem to Waste as an Energy Resource”

Dr. Taejun Park, lead author of the study, said: “This technology presents a new paradigm in which waste is no longer viewed as a disposal problem but as a valuable energy resource.” He added: “We plan to expand the technology to various types of high-moisture organic waste and further optimize the process for industrial-scale commercialization.”

Research Context: Published in the Leading Chemical Engineering Journal

The research was published in the Chemical Engineering Journal (Elsevier, Impact Factor 13.2), a leading international journal in chemical engineering. The study demonstrates a new approach for transforming wet organic waste into valuable energy resources while advancing carbon-neutral waste management strategies. The Korea Institute of Geoscience and Mineral Resources (KIGAM) is a government-funded research institute specializing in geoscience, mineral resources, energy technologies, and Earth system science.

Frequently Asked Questions About Coffee Waste-to-Fuel Technology

Q: What is Flame Plasma Pyrolysis technology?

A: A revolutionary technology developed by Korean researchers that converts wet biomass (such as coffee grounds) into high-quality biochar in just 90 seconds, without any pre-drying.

Q: What is the heating value of the resulting biochar?

A: 29.0 MJ/kg, which is 33% higher than the original coffee grounds and comparable to high-grade anthracite coal.

Q: How long does the conversion process take?

A: Just 90 seconds – 40 to 240 times faster than conventional hydrothermal carbonization techniques.

Q: Can this technology be applied to other types of waste?

A: Yes, it can be applied to food waste, sewage sludge, and agricultural residues with high moisture content.

Q: What are the environmental benefits of this technology?

A: It reduces waste sent to landfills, lowers greenhouse gas emissions, and produces clean sulfur-free fuel, preventing SOx emissions.

Flame Plasma Pyrolysis technology represents a paradigm shift in converting wet organic waste into valuable energy resources. With rapid, cost-effective processing, this technology opens new horizons for sustainable waste management and renewable energy production. As global coffee consumption continues to grow, this technology may be the key to turning one of the biggest waste challenges into an energy and environmental opportunity.

Prepared and edited by: Qahwa World – Based on a study published in the Chemical Engineering Journal (Elsevier) by the Korea Institute of Geoscience and Mineral Resources.

All rights reserved. Republication with attribution permitted.

Publication date: June 21, 2026

From Cup to Concrete: How Coffee Waste Is Building a Greener Future

Dubai – Qahwa World

Two years after Australian researchers first turned yesterday’s espresso shots into tomorrow’s building material, the “coffee concrete” revolution is no longer a lab curiosity. It is now being used on the streets of Victoria and reshaping how the world thinks about waste.

As a coffee expert who has spent two decades tracing every bean from farm to cup, I can say this: the humble spent coffee ground, once a soggy pile thrown away without a second thought, is now a high performance material in the construction industry. In 2026, the story is getting even better.

The Science, Brewed to Perfection

Back in 2023, engineers at RMIT University discovered that pyrolyzing spent coffee grounds at 350°C in the absence of oxygen creates a porous, carbon rich biochar. Replacing up to 15 percent of the sand in a standard concrete mix with this biochar increases compressive strength by nearly 30 percent. Higher temperatures do not perform as well. The optimal point is a precise low and slow process.

This is not just stronger concrete. It is smarter concrete. A peer reviewed life cycle analysis published in November 2025 showed it can reduce the material’s carbon footprint by up to 26 percent, cut fossil fuel use by 31 percent, and ease pressure on diminishing river sand supplies.

RMIT has also reported that the same coffee derived biochar improves thermal insulation in cement composites by up to 20 percent. Buildings made with it stay cooler in summer and warmer in winter. This leads to lower energy use and reduced emissions over time.

Real Streets, Real Impact

The results are already visible in real world projects.

In October 2024, the first section of coffee biochar concrete was laid on Victoria’s Big Build project in Pakenham. Five tonnes of spent coffee grounds, equal to about 140000 cups of coffee, were converted into two tonnes of biochar for a 30 cubic metre footpath. There was no smell and no visible difference, only improved strength and sustainability.

A parallel trial in Gisborne with Macedon Ranges Shire Council tested coffee and wood chip biochar side by side. Researchers continue to monitor long term performance under foot traffic, weather conditions, and freeze thaw cycles. Early results are promising.

A Circular Gift for the Coffee Industry

This development has direct implications for café owners, roasters, and coffee drinkers.

Globally, tens of millions of tonnes of spent coffee grounds are produced each year. Most are still sent to landfill, where they release methane. Now, this waste can be reused in a way that benefits both the environment and the industry.

Cafés that join collection programs may eventually turn their daily waste into revenue or carbon credits. A single cup of coffee could contribute to building stronger and more energy efficient schools and hospitals. This is a practical example of a circular economy.

Dr Rajeev Roychand and the RMIT team have stated they are ready to scale the technology. They are working with contractors and local councils and presenting the material in major exhibitions. The next steps include commercial standards, larger pilot projects, and expanded supply chains, all progressing in 2026.

The Bigger Picture

This innovation stands out as one of the most effective responses to coffee waste. It does not require changes in how coffee is prepared. It simply redefines the value of what remains after brewing.

From coffee farms in Ethiopia and Colombia to urban infrastructure in Melbourne and beyond, coffee is proving it can play a role far beyond consumption. It can contribute to building a more sustainable and resilient world.

In 2026, the future of construction carries a subtle trace of coffee.

Ahmed Al-Qahwa is Qahwa World’s lead voice on sustainable coffee innovation. He has visited RMIT’s laboratories and walked the Pakenham trial site.

Share this story with your local café or council. The coffee grounds from your cup could one day be part of the ground beneath your feet.